EN
MIG welding is a MIG (metal inert gas) welding process used to join 2 metal components together. We do this with a special welding machine. This machine melts a fine wire as it is fed through it when turned on. This melted wire is adhered to the metal pieces, which becomes a strong bond between them. A key element of this welding process is the contact tip.
Top Contact Tips for MIG Welding
Contact Tip — A small part, but an essential one for MIG welding. This wire supplies the wire to welding machine. This crucial connection allows the electricity to flow from the machine and into the wire. As current flows through it, it heats up until it melts. This melted wire is what enables it to attach to the metal parts. Now if these contact tips are not manufactured properly, they may cause numerous problems that can make the welding process very difficult. The wire may not go into the machine, for example. The result is conditions where instead of melting, the wire simply drips off, making welding very difficult.
Tools of the Trade: The Importance of Contact Tips
The contact tip is critical to proper MIG welding of a smooth and effective weld. It has to lead the wire to narrow spot on the metal that needs to be melted and fused together. This is very crucial as it ensure that you have a strong, stiff and accurate weld. If the contact tip is poorly manufactured or damaged the melted metal can run down by dripping instead of forming a solid/bond. This results in flimsy joints which are not adequate for many of the work, rendering it unreliable.
Using Quality Contact Tips
Using quality contact tips is a must to ensure your welding results are optimal. An example is Tonyweld contact tips. These tips are made up of durable materials which make them last long. They are also designed to guide the wire to the welding position very accurately. Contact tips are the main tips used with the welding torch and if these tips wear or break, they may create several problems during welding. Which makes it difficult to form a deep bond between the metal pieces, not suitable if you are working on something critical.
Contact Tips Have Problems
There are many welding failures due to poorly made contact tips. One of the most significant problems, they can make the wire feed poorly. This can lead to welds that are partial, or appear messy. These flops waste materials, but they can also be more costly. They can also ruin your reputation with customers and suppliers. Being notorious for having inferior welds can really damage your business and your commercial relationships.